JXX Paddle Dryer
JXX Paddle Dryers are advanced, mechanically stirred, indirect heat transfer devices designed for exceptional efficiency. They excel in both heating and cooling process materials by transferring heat through the shaft and dryer body. They are renowned for their excellent indirect heat transfer capabilities and their compact design, which minimizes space requirements. The intermeshing motion of the paddles ensures consistent and uniform mixing of materials, whether in continuous or batch operations.
Heat transfer media used in paddle dryers include steam, oil, hot fluids, and water, making them versatile for various applications. Primarily, paddle dryers are utilized for indirect drying, heating, cooling, pasteurization, crystallization, and the reaction of pastes, cakes, powders, and both organic and inorganic particles. Notably, JXX Paddle Dryers are frequently employed in the drying of sludge in wastewater treatment processes.
Applications of JXX Paddle Dryer
Food Industry
Starch
Flour
Cocoa
Milk powder
Sugar
Various powdered food ingredients
Chemicals Industry
Pharmaceuticals Industry
Active pharmaceutical ingredients (APIs)
Medicinal compounds
Chemical powders
Polymers (e.g., PET, SAP, PA)
Catalysts
Cellulose
Brominated organics
Environmental Industry
Minerals and Metals
Industrial sludge
Municipal sludge
Drilling mud
Paper sludge
Biomass
Digested manure
Mineral concentrates
Metal powders
Metal carbonates, sulfates, and hydroxides
Textile Industry
Dye Sludges
Textile Chemicals
Wastewater Sludge
Fabric and Yarn Waste
Auxiliary Materials
Fibers
How Does a Paddle Dryer Work?
Feed Raw Wet Material
Heat with Indirect Heating Medium
Mix and Stir with Rotating Paddles
Evaporate Moisture
Remove Vapor
Discharge Dried Material
Our services
JXX Engineers provides quick, efficient pre and post sales services throughout your product’s lifecycle.
Custom Design and Engineering
Our engineering team designs paddle dryers tailored to your specific operational needs, incorporating the latest technologies to ensure optimal performance and efficiency.
Installation and Commissioning
We handle the complete installation process and thoroughly test the system to ensure it operates efficiently and safely from the start.
We offer regular maintenance services and 24/7 technical support to keep your paddle dryer in peak condition and ensure minimal downtime.
Maintenance and Support
Benefits of Our Paddle Dryer
High Energy Efficiency
Our Paddle Dryer operates with exceptional energy efficiency, utilizing indirect heating methods that maximize heat transfer while minimizing energy consumption. This results in significant cost savings and lower operational expenses.
Designed for durability, our Paddle Dryers are built to withstand harsh operating conditions. The robust construction ensures long-term reliability and minimal maintenance, providing a dependable solution for industrial drying needs.
Robust and Durable Construction
The unique wedge-shaped paddles ensure thorough mixing and uniform heat distribution. This guarantees consistent drying results and high product quality, making it ideal for processing a wide range of materials.
Uniform and Consistent Drying
Environmentally Friendly
Safe and Enclosed Operation
Low Maintenance Requirements
Our Paddle Dryer's indirect heating system significantly reduces emissions and off-gas volumes. This environmentally friendly design ensures compliance with stringent environmental regulations and contributes to sustainable operations.
Our Paddle Dryers are designed with minimal moving parts and a self-cleaning mechanism, which reduces wear and tear. This leads to lower maintenance costs and extended equipment lifespan.
The fully enclosed operation of our Paddle Dryers ensures safe handling of toxic, flammable, or noxious materials. This design minimizes the risk of contamination and enhances the safety of your drying processes.
Frequently asked questions
What advantages does a paddle dryer have compared to other drying equipment?
Compared to other drying equipment (like spray dryers and fluidized bed dryers), paddle dryers offer advantages such as lower energy consumption, higher adaptability, lower maintenance costs, and are particularly suitable for handling high-moisture, high-viscosity materials.
What is a paddle dryer?
A paddle dryer is a highly efficient, energy-saving indirect heating drying device, widely used in industries such as chemical, pharmaceutical, and food. It dries materials by stirring and heating them through rotating paddles within the dryer.
How to choose the right paddle dryer?
When choosing a paddle dryer, consider the following factors: material characteristics (such as moisture content, viscosity, and particle size), production capacity, energy consumption requirements, equipment material, installation space, and budget.
What are the common problems with paddle dryers and their solutions?
Common issues include paddle wear, transmission part failures, and heating system leaks. Solutions involve regularly inspecting and replacing worn parts, ensuring proper lubrication of transmission parts, and checking the heating system for leaks.
How is the energy consumption of a paddle dryer?
Paddle dryers have relatively low energy consumption due to their indirect heating method, which reduces heat loss, and their compact design, which effectively lowers energy use.
How does a paddle dryer work?
The working principle of a paddle dryer involves passing a heating medium (such as steam or thermal oil) through the jacket and the paddles, which heats their surfaces. The material is indirectly heated and dried by contacting these heated surfaces, while the stirring action of the paddles ensures uniform drying.
Related Products
JXX sludge dryer reduces the moisture in sewage sludge using heat, making it easier to manage, transport, and dispose of.
Belt Dryer
JXX belt dryer uses a conveyer belt to transport dewatered sludge through heated air, with adjustable belt speed for precise control of drying time.
Spray Dryer
A spray dryer turns a liquid stream into solid particles by spraying it into a hot vapor stream, which evaporates the moisture, leaving solids that are collected.
Sludge Dryer
Get in touch
Boost your industry's performance and save costs with our paddle dryer. Our dryers are the most efficient and effective on the market, and we can help you reduce your drying costs by up to 50%.
JXX is a family-run business established in 1998, dedicated to providing customers with the most suitable drying equipment to make their production work more efficient, smooth, and environmentally friendly.
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+86-137-7501-3369
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