JXX Conveyor Belt Dryer
A belt dryer is a drying system where dewatered sludge is loaded onto a conveyor belt, which slowly transports the sludge solids through a stream of heated air, typically between 80-180°C. In addition to standard process parameters like sludge feed rate and heat input, the belt speed can be adjusted, allowing greater control over the drying time.
Our JXX belt dryer stands out as a leading solution in industrial drying solutions due to its numerous advantages. Designed for optimized energy efficiency, it significantly reduces energy consumption and is suitable for various sludge drying applications. Additionally, the JXX belt dryer’s highly automated control system precisely regulates drying temperature and belt speed, enhancing drying uniformity and reducing processing time. This innovative design enables industrial users to achieve sustainable sludge processing while maintaining high productivity.
Typical Applications of JXX Conveyor Belt Dryer
Belt dryers are indispensable in a variety of industries for drying a wide range of products, from biomass and wood products to food, pharmaceuticals, and sludge. Their ability to handle both high-volume drying and energy efficiency makes them a crucial tool for industrial drying processes across different sectors.
Wood Products: Wood chips, veneers, wood fiber insulating boards, sawdust, wood pellets, wood shavings.
Biomass and Agricultural Products: Biomass straw, miscanthus, bagasse, shredded recycled matter, grass, grass seed, combination crops, flaked maize, poultry manure, beans, soya beans.
Food Products: Fruits and fruit slices, nuts, herbs, cereals, extruded pet foods, cotton rejects, orange peel, fruit and vegetable slices.
Chemical and Pharmaceutical Products: Synthetic rubber, superabsorbent polymers, catalysts, stearates, paints, molding materials, pharmaceutical powders.
Plastics: Granular and shredded plastic materials.
Other Products: Sewage sludge, digestate, compost, pulp granulates, solid shredded waste, flaked maize, sludge from various industrial processes.
Belt Dryer Types
Our expert engineers provide tailored solutions to help you choose the perfect belt dryer and industrial drying equipment for your needs.
Hybrid Belt Dryer
Delivers energy-efficient drying with variable moisture control, making it ideal for customized drying solutions in industries like food production, chemical drying, and industrial drying equipment.
Vacuum Belt Dryer
Ensures gentle drying that retains the quality, flavor, and nutritional content of sensitive materials, making it perfect for heat-sensitive products in industries like food processing and pharmaceutical drying.
Continuous Belt Dryer
Offers high-efficiency drying with consistent moisture control, making it perfect for high-volume production in industries such as food processing, biomass drying, and industrial drying solutions.
Fluidized Belt Dryer
Offers uniform drying with gentle handling and high productivity, making it ideal for granular and powdered materials in food production and industrial drying equipment.
Benefits of JXX Belt Dryer
Energy Efficiency:
Reduces energy consumption with heat recovery systems.
Flexibility:
Reduces energy consumption with heat recovery systems.
Safety:
Compliant with all international quality and safety standards
Low Maintenance:
Minimal maintenance with extended lifespan
Uniform Drying:
Achieves even drying, preserving material quality.
Scalability:
Suitable for both small-scale and industrial-scale operations.
Construction and Design
Key Components of a Belt Dryer
Conveyor Belt System
The belt dryer conveyor system uses durable mesh or perforated steel to evenly transport materials through the drying process, ensuring efficient drying.
Heating and Cooling Zones
Equipped with advanced heating elements like gas burners or electric heaters, these customizable zones provide precise temperature control for various materials.
Air Circulation System
The airflow system in a belt dryer ensures uniform distribution of air, promoting consistent and effective drying across the material.
Automated Control System
The automated control panel optimizes the belt dryer by regulating temperature, belt speed, and humidity, ensuring energy efficiency and reliable performance.
JXX Conveyor Belt Dryer Overview
Our services
JXX Engineers provides quick, efficient pre and post sales services throughout your product’s lifecycle.
Custom Design and Engineering
Our engineering team designs paddle dryers tailored to your specific operational needs, incorporating the latest technologies to ensure optimal performance and efficiency.
Installation and Commissioning
We handle the complete installation process and thoroughly test the system to ensure it operates efficiently and safely from the start.
We offer regular maintenance services and 24/7 technical support to keep your paddle dryer in peak condition and ensure minimal downtime.
Maintenance and Support
Frequently asked questions
What are the advantages of using a belt dryer for industrial drying?
A belt dryer offers efficient, uniform drying for various materials, making it ideal for industrial applications. It is energy-efficient, customizable, and suitable for heat-sensitive materials. The automated controls ensure consistent results, reduced operating costs, and minimal maintenance, enhancing productivity and reliability.
How does a belt dryer work?
Belt dryers use direct drying, where a large volume of heated air flows through a stainless steel or plastic conveyor belt that transports sludge through the dryer, similar to the convection process in a pizza oven. This method ensures even and efficient moisture reduction for sludge processing.
What are the typical temperature ranges for a belt dryer?
Typical temperature ranges for a belt dryer depend on the material being processed but generally fall between 40°C to 200°C (104°F to 392°F). Lower temperatures are used for heat-sensitive materials, while higher temperatures are applied for more robust materials requiring faster drying.
What is a belt dryer?
A belt dryer is a drying system that uses direct drying, where heated air flows through a conveyor belt—typically stainless steel or plastic—to gradually dry sludge, much like a convection oven. This efficient method provides even moisture reduction, making it ideal for municipal and industrial sludge processing.
Related Products
JXX sludge dryer reduces the moisture in sewage sludge using heat, making it easier to manage, transport, and dispose of.
Paddle Dryer
The JXX Paddle Dryer is an efficient, low-energy solution designed for drying, heating, or cooling a variety of materials with precise temperature control and minimal maintenance.
Spray Dryer
A spray dryer turns a liquid stream into solid particles by spraying it into a hot vapor stream, which evaporates the moisture, leaving solids that are collected.
Sludge Dryer
Get in touch
Boost your industry's performance and save costs with our paddle dryer. Our dryers are the most efficient and effective on the market, and we can help you reduce your drying costs by up to 50%.
JXX is a family-run business established in 1998, dedicated to providing customers with the most suitable drying equipment to make their production work more efficient, smooth, and environmentally friendly.
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